Overhaul of ANIS ATS 110-75-130-4HT Baling Press with Perfolux 1300 Perforator

Scope of the project:

A comprehensive overhaul and full restoration to working order of the ANIS ATS 110-75-130-4HT baling press with integrated Perfolux 1300 perforator, following a long period of inactivity. The project included complete diagnostics, disassembly, reporting, refurbishment, and adaptation of the equipment to the client’s new operating environment.

Works performed:

1. 1. Documentation
      Identification and photographic documentation of individual components in their initial condition.
   2. Inspection and diagnostics
      • Disassembly of hydraulic components, including: 8 hydraulic cylinders, 2 pumps, valve blocks, motor, oil cooler, filter unit, and hydraulic tank.
      • Disassembly of mechanical subsystems of the press, including:
        – moving elements of the compaction channel, strapping arms, plunger and wire lances (including chain drive),
        – wire guides, rollers, feed hopper assembly, base frame,
        – perforator blades and drive system (worm and bevel gear units).
      • Detailed inspection of the electrical system and automation components.
      • Inspection of end-position and proximity sensors.
      • Assessment of electrical panels and control systems.
      • Preparation of a comprehensive verification report as a basis for further work.
   3. Modernisation and overhaul

      • Refurbishment of the electrical switchgear for the press and perforator:
        – Delivery and installation of new automation components: push buttons, signal lights, and emergency stop switches.
        – Replacement of cable trays, protective conduits, and UV-resistant control cables.
        – Design, fabrication, and installation of 4 new electrical junction boxes.
        – Supply of cable terminals and completion of missing wire markings.

      • Overhaul of electric motors:
        – 30 kW main motor for the hydraulic pump unit,
        – 2 × 3 kW and 1 × 0.18 kW perforator motors.

      • Major refurbishment of mechanical and hydraulic components:
        – Regeneration of piston rods and cylinders
        – Replacement of bushings, pins, lugs, and guide rollers.
        – Hinge alignment.
        – Complete delivery of all necessary spare parts.

   4. Adaptation of the machine’s base frame to the client’s new site layout and operating conditions.